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BFO92IA017

1992-01-12 · BALTIMORE, Maryland, United States · None · 1 aircraft · Status: Completed

Airport BWI

N923HA has since been reassigned. It is now registered to a different aircraft (CESSNA AIRCRAFT CO 525B, built 2008), which was not involved in this event.

Aircraft involved

Probable cause & findings

IMPROPER INSTALLATION OF THE LOW FUEL PRESSURE WARNING SWITCH SNUBBER ON THE #1 ENGINE, RESULTING IN FATIGUE FAILURE OF THE SNUBBER, A FUEL LEAK (SPRAY), AND SUBSEQUENT EXPLOSION/FIRE DAMAGE. A FACTOR RELATED TO THE INCIDENT WAS: INADEQUATE DESIGN OF THE FIREWALL, WHICH ALLOWED FUEL VAPORS TO MIGRATE TO THE HOT SECTION OF THE ENGINE.

Factual narrative

AS THE GEAR & FLAPS WERE RETRACTED AFTER TAKEOFF, THE #1 ENGINE LOW FUEL PRESSURE WARNING LIGHT ILLUMINATED. AT ABOUT 400' AGL, A "LOUD BANG" WAS HEARD FOLLOWED BY A #1 ENGINE FIRE WARNING INDICATION. THE ENGINE WAS SHUT DOWN & BOTH FIRE EXTINGUISHING BOTTLES WERE DISCHARGED. THE FLIGHTCREW EXTENDED THE LANDING GEAR BY USING THE ALTERNATE SYSTEM & MADE A NO-FLAP EMERGENCY LANDING. THEY USED EMERGENCY BRAKES, BUT DIRECTIONAL CONTROL WAS LOST & THE AIRCRAFT EXITED THE SIDE OF THE RUNWAY & STOPPED WITH THE FIRE EXTINGUISHED. AN EXAM OF THE #1 ENGINE AREA REVEALED A FAILED LOW FUEL PRESSURE WARNING SWITCH SNUBBER & FIRE DAMAGE TO THE ENGINE, NACELLE & WHEELWELL. THERE WAS EVIDENCE THAT DURING INSTALLATION, THE LOW FUEL PRESSURE WARNING SWITCH SNUBBER WAS TORSIONALLY DEFORMED, THEN FATIGUE & SUBSEQUENT FAILURE OCCURRED. GAPS IN THE FIREWALL ALLOWED LEAKING FUEL (SPRAY) TO ENTER THE HOT SECTION & IGNITE. THIS RESULTED IN AN EXPLOSION & FIRE. FIRE PROPAGATION RESULTED IN BURNED WIRES TO THE #1 STANDBY HYDRAULIC PUMP & A RUPTERED #2 SYSTEM HYDRAULIC LINE. Source: NTSB Aviation Accident Database (Pre-2008 Archive) Retrieved: 2026-02-12

Verbatim from NTSB's published report. Source file NTSB_1992_BFO92IA017.txt. Findings + structured fields enriched from FAA avall.mdb. Full investigation docket on data.ntsb.gov ↗.

Related research

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