FTW04LA056
2004-01-03 · Burleson, Texas, United States · None · 1 aircraft · Status: Completed
Airport 3TX9
Current FAA registration · N9AQ
- Make / Model
- PITTS S-1C
- Year of manufacture
- 1975 · 29 years old at event
- Engine
- LYCOMING I0360 SER (180 hp)
- Seats / Engines
- 1 seats · 1 engine
- Last airworthiness date
- 19930610
- ADS-B equipped
- Yes — Mode-S AC6A89
Source: FAA Aircraft Registry (releasable master file).
Aircraft involved
Probable cause & findings
The separation of the right main gear wheel, during landing, due to the improper maintenance by unknown maintenance personnel on the right main landing gear assembly.
Factual narrative
On January 3, 2004, at 1240 central standard time, a Pitts S-1S experimental amateur-built airplane, N9AQ, was substantially damaged following the separation of the right main landing gear wheel while landing on a private airstrip near Burleson, Texas. The airplane was registered to and operated by the pilot under Title 14 Code of Federal Regulations Part 91. The private pilot, sole occupant of the airplane, was not injured. The flight departed from the Spinks Airport (FWS) near Fort Worth, Texas with the Rafter J. Airport (3TX9) near Burleson, Texas, as its intended destination. Visual meteorological conditions prevailed, and a flight plan was not filed for the local flight. The 259-hour pilot, with approximately 17 hours in the accident aircraft, stated that he made a normal approach and landing on the 2,800 feet long by 50 feet wide private turf airstrip. Shortly after ground contact, the right main wheel separated from the aircraft. The right gear strut dug into the grass for approximately 75 feet before the aircraft nosed-over coming to rest in an inverted position. The aircraft sustained damage to the propeller, engine, landing gear, vertical stabilizer, and the upper wing surface. A witness standing beside the runway, reported that the approach and landing "appeared normal." However, when the right main gear touched the ground, it separated from the aircraft. Afterwards, the right main gear strut drug the nose of the aircraft into the ground and flipped inverted. According to the FAA Inspector, who responded to the accident site, an old crack was present on the flange where it was welded to the axle nut. A new fracture propagated from both ends of this crack around the lower axle shaft bolt, causing the other 3 remaining bolts to fracture and separate. The FAA Inspector added that the deformity of the flange in the area of the new fracture and the failure of the remaining axle shaft bolts indicated that the gear was subjected to a hard landing and/or substantial side loads prior to, or during the accident landing. The FAA Inspector also found the separated wheel with a piece of the flange still attached to it by one of the bolts. The flange was able to swivel around the bolt. The Inspector added that this condition suggested that the bolt (and the 3 other bolts) was improperly torqued. The amateur built Pitts S-1S, serial number 568-H, has accumulated a total airframe time of 1,486.8 hours. The most recent annual inspection was completed on June 22, 2003, 26 hours before the accident. The Lycoming engine, model IO-360-A1B, has 2425.8 hours total time. There has been 247.8 hours since the engine's last overhaul. While landing at a private airstrip, the right main gear separated from the aircraft. Shortly after touchdown, the right gear strut dug into the grass for approximately 75 feet before the aircraft nosed over and came to rest inverted. Inspection of the amateur-built aircraft revealed that there was an old crack on the flange where it was welded to the axle nut. A new fracture had propagated from the ends of this crack around the lower axle shaft bolt, causing the other 3 remaining bolts to fracture and separate. Examination also revealed that the axle shaft had been cut off next to the backing plate flange and an axle shaft similar to what is used on a Cessna spring gear was bolted to the flange with four quarter-inch bolts. The FAA Inspector found the separated wheel with a piece of the flange still attached to it by one of the bolts. The flange was able to swivel around the bolt, suggesting that the bolt (and the 3 other bolts) was improperly torqued. Source: NTSB Aviation Accident Database (Pre-2008 Archive) Retrieved: 2026-02-12
Verbatim from NTSB's published report. Source file
NTSB_2004_FTW04LA056.txt.
Findings + structured fields enriched from FAA avall.mdb.
Full investigation docket on
data.ntsb.gov ↗.
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Related research
Matched on aircraft type or causal vocabulary (maintenance). All research papers
- Embry-Riddle Scholarly Commons 2026 · Journal article (IJAAA) From Reactive to Predictive: A hybrid Trust-Mediated Adoption Framework for Data-Driven Maintenance in Distributed-Authority Aviation Environments
Modern aviation maintenance operates within increasingly data-intensive technological environments, yet the operational integration of predictive maintenance into routine decision-making remains incon…
- Semantic Scholar 2026 · Article (Reliability Engineering & System Safety) Understanding human error in military aviation maintenance: The role of Performance shaping factors, cognitive workload and error orientation
- Semantic Scholar 2025 · Article (Applied Sciences) Decision-Making Framework for Aviation Safety in Predictive Maintenance Strategies
The implementation of predictive maintenance (PM) in aviation presents unique challenges due to strict safety requirements, complex operational environments, and regulatory constraints.
- Semantic Scholar 2024 · Article (Defence Science Journal) Modelling of Human Factors in Aviation Maintenance Using HFACS ME Human Factors Analysis and Classification System Maintenance Extension and Bayesian Network
Aircraft maintenance is a complex task involving a skilled human workforce, spare parts, and various other resources. Human factors are an inherent element of the human workforce.
- Embry-Riddle Scholarly Commons 2024 · Journal article (JAAER) A New Trajectory in UAV Safety: Leveraging Reinforcement Learning for Distance Maintenance Under Wind Variations
In the field of aviation, safety is a critical cornerstone, and the operation of Unmanned Aerial Vehicle (UAV) systems is deeply connected with this principle.
- Embry-Riddle Scholarly Commons 2024 · Journal article (JAAER) Low-Resource Automatic Speech Recognition Domain Adaptation – A Case-Study in Aviation Maintenance
With timeliness and efficiency being critical in the aviation maintenance industry, the need has been growing for smart technological solutions that optimize and streamline the different underlying ta…