FTW93LA266
1993-09-27 · HOUSTON, Texas, United States · None · 1 aircraft · Status: Completed
Airport HOU
Aircraft involved
Probable cause & findings
THE FUEL LEAK WHICH RESULTED FROM THE MECHANIC'S IMPROPER INSTALLATION OF THE FUEL LINE. A FACTOR WAS THE LEAD MECHANIC'S INADEQUATE POST RUN UP INSPECTION.
Factual narrative
On September 27, 1993, at approximately 1510 central daylight time, a Beech A36, N80010, was destroyed by fire during engine start at the Hobby Airport, in Houston, Texas. The airplane, being flown by an ATP rated pilot, was about to depart on a local flight. There was no flight plan filed and visual meteorological conditions prevailed throughout the area. Neither the pilot nor the passenger were injured. According to the pilot, who was a Beech sales person, the flight was to be an acceptance flight prior to sale to the passenger. The pilot stated that he utilized the high boost pump to pressurize the system and then started the engine. The engine started and then quit. He applied boost pump again and restarted. During the second start, the pilot noted flames coming up from the engine compartment toward the cockpit door window. The pilot and the passenger immediately exited the airplane prior to its being engulfed in flames. The pilot failed to return the Pilot/Operator Accident Report that was provided to him following the accident. Investigation revealed a cross threaded output line on the engine driven fuel pump which allowed fuel to leak into the engine compartment. The fuel pump had been removed earlier in the day for compliance with a service bulletin and re-installed. Following the completion of the maintenance, the airplane was run up by the lead mechanic who stated that he also performed a post- run inspection. He later stated to his supervisor that during the run up he had to keep the electric boost pump operating in the low position to prevent the engine from running rough. However, he did not relate the situation until after the mishap. DURING ENGINE START, UTILIZING THE HIGH BOOST PUMP, THE PILOT NOTED FLAMES COMING UP FROM THE ENGINE COMPARTMENT TOWARD THE DOOR. THE PILOT AND PASSENGER WERE ABLE TO EXIT BEFORE THE AIRPLANE WAS ENGULFED IN FLAMES. INVESTIGATION REVEALED A CROSS THREADED OUTPUT LINE ON THE ENGINE DRIVEN FUEL PUMP WHICH ALLOWED FUEL TO LEAK INTO THE ENGINE COMPARTMENT. THE PUMP HAD BEEN REMOVED AND RE-INSTALLED EARLIER IN THE DAY. THE MECHANIC WHO PERFORMED THE POST-MAINTENANCE RUN UP STATED THAT HE HAD TO RUN THE BOOST PUMP ON LOW TO KEEP THE ENGINE FROM RUNNING ROUGH. HE DID NOT INFORM ANYONE OF THAT DIFFICULTY UNTIL AFTER RELEASING THE AIRPLANE FOR FLIGHT AND AFTER THE ACCIDENT. Source: NTSB Aviation Accident Database (Pre-2008 Archive) Retrieved: 2026-02-12
Verbatim from NTSB's published report. Source file
NTSB_1993_FTW93LA266.txt.
Findings + structured fields enriched from FAA avall.mdb.
Full investigation docket on
data.ntsb.gov ↗.
Search this event elsewhere
External sources are reported, not agency: signal that something happened, not fact about what happened.
- TallyAero Live Wire Aviation press
- NTSB CAROL Agency ↗
- NTSB Docket Agency ↗
- Aviation Safety Network Aviation press ↗
- Kathryn's Report Aviation press ↗
- Aviation Herald Aviation press ↗
- AVweb Aviation press ↗
- Pilots of America Community ↗
- Reddit /r/flying Community ↗
- FlightAware Aviation press ↗
- AOPA accident database Aviation press ↗
- Google News News ↗
- DuckDuckGo News ↗
Related research
Matched on aircraft type or causal vocabulary (stall, maintenance). All research papers
- Embry-Riddle Scholarly Commons 2023 · Conference paper The Value of Strong Partnerships to Build a Successful Aviation Maintenance Career Pathway Program for Transitioning Military Service Members
The aerospace industry is competing with other industries for a qualified workforce, and many of those competing industries are investing heavily in creating workforce development pipelines.
- Embry-Riddle Scholarly Commons 2026 · Journal article (IJAAA) From Reactive to Predictive: A hybrid Trust-Mediated Adoption Framework for Data-Driven Maintenance in Distributed-Authority Aviation Environments
Modern aviation maintenance operates within increasingly data-intensive technological environments, yet the operational integration of predictive maintenance into routine decision-making remains incon…
- NASA NTRS 2026 · Conference Paper Computational Analysis of Steady State Aerodynamics of Transonic Truss-Braced Wing Configuration in Deep Stall
This study presents a computational investigation of steady state aerodynamics of the Subsonic Ultra-Green Aircraft Research (SUGAR) Transonic Truss-Braced Wing (TTBW) configuration over a wide range …
- Semantic Scholar 2026 · Article (Reliability Engineering & System Safety) Understanding human error in military aviation maintenance: The role of Performance shaping factors, cognitive workload and error orientation
- Semantic Scholar 2025 · Article (Applied Sciences) Decision-Making Framework for Aviation Safety in Predictive Maintenance Strategies
The implementation of predictive maintenance (PM) in aviation presents unique challenges due to strict safety requirements, complex operational environments, and regulatory constraints.
- Semantic Scholar 2024 · Article (Defence Science Journal) Modelling of Human Factors in Aviation Maintenance Using HFACS ME Human Factors Analysis and Classification System Maintenance Extension and Bayesian Network
Aircraft maintenance is a complex task involving a skilled human workforce, spare parts, and various other resources. Human factors are an inherent element of the human workforce.