NTSB CAROL · Event
Event DEN00IA023
Aircraft involved
Probable cause & findings
Total failure of the main landing gear retract actuator due to stress corrosion caused by the use of a faulty sealant by company maintenance personnel that allowed moisture to enter the joint. A factor was the use of an improper fillet seal.
Factual narrative
On December 6, 1999, at 1655 mountain standard time, a Boeing 767-232, N111DN, operated by Delta Air Lines, Inc., as flight 990, scheduled domestic passenger service from Salt Lake City, Utah, to Dallas-Fort Worth, Texas, sustained minor damage when the main landing gear retraction arm failed during initial climb immediately following takeoff from Salt Lake City International Airport, Salt Lake City, Utah. There were no injuries to the airline transport certificated captain and first officer, a first officer riding in the jump seat, 6 flight attendants, and 76 passengers. Visual meteorological conditions prevailed, and an IFR flight plan had been filed for the regularly scheduled domestic passenger flight being conducted under Title 14 CFR Part 121. The flight was originating at the time of the incident. The following is based on written statements submitted by the captain, check captain, and a deadheading first officer. The captain had just received his Boeing 767 type rating, and this was his first initial operating experience (IOE) flight. The crew heard a loud noise and felt a vibration when the landing gear was retracted after takeoff. An emergency was declared, and the flight returned to Salt Lake City. When the landing gear was lowered, the nose and right main landing gear DOWN AND LOCKED lights illuminated, but a GEAR UNSAFE light illuminated for the left main landing gear. Following a low pass over the airport, maintenance personnel advised the landing gear appeared to be down and locked. An uneventful landing was made at 1705, and the airplane was stopped on the runway. Maintenance personnel informed the crew that the landing gear actuator had sheared and could not be pinned for towing. Passengers were deplaned via mobile stairs and bused to the terminal. It was discovered the main landing gear retract actuator (p/n 273T1104-3) had failed. The part was shipped to the Boeing Airplane Company's metallurgical laboratory where, under FAA direction, it was examined. According to the Boeing report, stress corrosion cracking had occurred through 75% of the piston, followed by ductile separation. The corrosion had formed when a faulty fillet seal around the base of the rod end allowed moisture to enter the joint. The retract actuator was an original part, but it was determined that it had previously been reworked. The crew heard a loud noise and felt a vibration when the landing gear was retracted after takeoff. An emergency was declared, and the flight returned to Salt Lake City. When the landing gear was lowered, the nose and right main landing gear DOWN AND LOCKED lights illuminated, but a GEAR UNSAFE light illuminated for the left main landing gear. Following a low pass over the airport, maintenance personnel advised the landing gear appeared to be down and locked. An uneventful landing was made. Maintenance personnel informed the crew that the landing gear actuator had sheared and could not be pinned for towing. The part was later removed and examined. Stress corrosion cracking had occurred through 75% of the piston, followed by ductile separation. The corrosion had formed when a faulty fillet seal around the base of the rod end allowed moisture to enter the joint. The retract actuator was an original part, but it was determined that it had previously been reworked. Source: NTSB Aviation Accident Database (Pre-2008 Archive) Retrieved: 2026-02-12
Verbatim from NTSB's published report. Source file
NTSB_1999_DEN00IA023.txt.
Findings + structured fields enriched from FAA avall.mdb.
Full investigation docket on
data.ntsb.gov ↗.
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Academic papers and agency reports matching this event's aircraft type or causal vocabulary (maintenance). Sourced from NASA NTRS, NTSB Safety Studies, FAA CAMI, AOPA Air Safety Institute, Embry-Riddle Scholarly Commons, arXiv, and the Semantic Scholar academic graph.
- Embry-Riddle Scholarly Commons 2026 · Journal article (IJAAA)
From Reactive to Predictive: A hybrid Trust-Mediated Adoption Framework for Data-Driven Maintenance in Distributed-Authority Aviation Environments
Modern aviation maintenance operates within increasingly data-intensive technological environments, yet the operational integration of predictive maintenance into routine decision-making remains incon…
- Semantic Scholar 2025 · Article (Applied Sciences)
Decision-Making Framework for Aviation Safety in Predictive Maintenance Strategies
The implementation of predictive maintenance (PM) in aviation presents unique challenges due to strict safety requirements, complex operational environments, and regulatory constraints.
- Embry-Riddle Scholarly Commons 2024 · Journal article (JAAER)
Low-Resource Automatic Speech Recognition Domain Adaptation – A Case-Study in Aviation Maintenance
With timeliness and efficiency being critical in the aviation maintenance industry, the need has been growing for smart technological solutions that optimize and streamline the different underlying ta…
- Embry-Riddle Scholarly Commons 2024 · Journal article (JAAER)
A New Trajectory in UAV Safety: Leveraging Reinforcement Learning for Distance Maintenance Under Wind Variations
In the field of aviation, safety is a critical cornerstone, and the operation of Unmanned Aerial Vehicle (UAV) systems is deeply connected with this principle.
- Embry-Riddle Scholarly Commons 2024 · Journal article (IJAAA)
Just Culture in Aviation: A Metaphorical Study on Aircraft Maintenance Students
Just Culture, a sub-dimension of safety culture, has been a prominent and debated topic in aviation safety in recent years.
- Embry-Riddle Scholarly Commons 2024 · Journal article (IJAAA)
Performance PRISM: A Comprehensive Framework For Performance Measurement In Aircraft Maintenance
Aircraft maintenance is governed by rigorous safety requirements and high operational complexity, demanding robust performance measurement frameworks to ensure optimal maintenance practices.
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